Solution Description
Quick Details
Shape: | Spur | Place of Origin: | HangZhou , China (Mainland) | Design Number: | BG571 |
Brand Identify: | AT | Material: | Steel | Solution Sort: | Non-Normal Product / Personalize Merchandise |
Application Supplies: | Iron, Metal, Brass, Copper, Aluminum and Stainless Steel | Machining Procedure: | Gear Hobbing, Shaping, Shaving, Grinding and CNC Machining | Area End: | Anti-rust Treatment, Heat Remedy, Sprucing and Coating Treatment method |
Area Hardness: | HRC 28~32, HRC forty~forty four, HRC fifty eight~sixty two | Rust Defense Time: | two Many years Maximun | Tooth Profile Precision: | GB 5~8 degree (AGMA 10~thirteen stage) |
Applicable Standard: | GB / ISO / DIN / JIS / AGMA | Quoted Condition: | Second / 3D Drawing / Sample | Good quality Guarantee: | 1 12 months |
Packaging & Shipping and delivery
Packaging Information: | Anti-rust Paper, Little Box and Carton |
Delivery Depth: | twenty ~ 30 times |
Items Selection
Material | Carbon Steel | SAE1571, SAE1045, Cr12, 40Cr, Y15Pb, 1214L…… |
Alloy Steel | 20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5…… | |
Brass/Bronze | HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40…… | |
Machining Method | Gear Hobbing, Gear Milling, Gear Shaping, Equipment Broaching, Gear Shaving, Equipment Grinding and Equipment Lapping |
|
Modules | 1., 1.25, 1.5, 1.seventy five, 2., 2.twenty five, 2.5……8. | |
Tolerance Control | Outer Diameter | ±0.005 mm |
Length Dimension | ±0.05 mm | |
Teeth Precision | DIN Course 4, ISO/GB Course 4, AGMA Course thirteen, JIS Class | |
Heat Treatment method | Quenching & Tempering, Carburizing & Quenching, Large-frequency Hardening, Carbonitriding…… | |
Surface Therapy | Blacking, Sharpening, Anodization, Chrome Plating, Zinc Plating, Nickel Plating…… | |
Standard | European, American or Britain Common |
Manufacturing facility Overview
ABOUT US:
As your one-cease source, AT PRECAST,we layout, company and distribute precast concrete components which includes the Lifting Techniques and Anchoring techniques Coil and Ferrule Inserts. for Concrete and Prefabricated area.
As a leader in building concrete accent merchandise, our primary purpose is to make items that are safer, quicker and much more price productive.
With far more than totally 50 a long time doing work expertise, our complete staff is committed to offer you with the very best consumer provider and competitive costs. Our product sales power are CZPT to reply your queries rapidly and supply you specialized assistance .
Assurance:
a hundred% quality manufacturing.
We guarantee that our products meet your supplied specifications
Extremely competitive pricing
Delivery to your port or front door
4 —- 8 week lead times
We handle all paperwork
Partial container orders
Flexible payment options
Unique tooling options
Full range of packaging options from bulk to retail ready
Complete testing services available
FAQs:
1. Where is your place?
We are positioned in HangZhou Metropolis of China and are closed to Airport. It takes 30minuts by car from Liuting Airport our business.
two. How extended has the firm been set up?
AT Sector was set up in 2009. There is 6 years exporting activities.
3. How a lot of staff do you have?
Administration / sales 4
Engineering / design as our partner 8
Production as our associates a hundred and twenty
Quality assurance / inspection ten
4. Which international locations do you export to?
U.S.A, Germany, France, Italy, United kingdom, Brazil, Center east of Asia, Thailand,
5. What proportion of your goods are exported?
one hundred% of our manufacturing are exported to all over the globe.
six. How extended does it take to obtain samples?
a) Pattern:thirty-45days right after order
b) Sample:30days following sample finishing.
c) The lead time is the common manufacturing period and does not incorporate the transportation time.
seven. New solution development approach
Got tooling order and sample buy with 50% deposit—Maintain a meeting with the relation dept. to make sure the developing routine—Design and style sample, fixture and gauge and creating them in our property—mildew steel buying—Machining—Inspection—Deliver out the sample with first inspection report.
8. How extended is the manufacturing lead time?
Mass Creation: 90days right after sample approval by yours.
The lead time is the standard manufacturing period including the transportation time.
We could make some specific production arrangement effectively if client has urgent need to have.
nine. What foundation can we buy products?
We generally provide clients prices FOB& CIF (Carriage, Insurance policies & Freight). The CIF contains the freight cost to your nominated sea port.
We do supply clearance of items which needs to be handled by a local freight forwarder.
All nearby costs and taxes are the obligation of the customer. We are content to offer advisement on shipping if required.
10. What are the payment conditions?
Payment conditions are negotiable and will enhance for lengthy term consumers.
For the duration of the preliminary levels, we ask for 50% of tooling fee in progress with the equilibrium payable on acceptance of samples.
Creation orders can be negotiable. We favor 50% deposit and the balance by T/T just before sails. But sometimes T/T 30 times right after sails would also appropriate.
11. Which forex can we buy in?
We can deal in USD / Euro forex / GBP.
twelve. How prolonged does it just take to ship products from China by sea?
It requires about 5 weeks to European ports plus 1 week customs clearance, so you can get the container in 6 to 7 weeks. It normally takes about 2 months to east coast and 3 weeks to west coast US ports. All sea goods are delivered from HangZhou Port.
thirteen. How lengthy does it take to ship goods from China by air?
It requires about 7 times to all significant places.
14. Can we visit the manufacturing facility to conduct an audit?
Sure, you are welcome to pay a visit to our companion manufacturing unit by prior settlement.
fifteen. How do we retain shopper confidentiality?
We are content to indication Confidentiality Agreements with buyers and will honor them.
sixteen. Which languages do we do organization in?
Though we do business with a lot of nations all around the world, we can only converse successfully in Chinese English.
All data provided need to for that reason be provided in this sort.
seventeen. Is there a minimal volume of company required to conduct international acquiring?
There are no bare minimum volumes, but the costs of the items, in addition the mounted fees of importing helps make it much more inexpensive to buy in higher volumes. All possible consumers will be assessed on an person basis to decide if it seems a feasible choice for all parties to create a connection.
18. What variety of parts you are specialized in?
Our business is made up of 2 locations,
1 is for design precast which includes lifting method, rigging hardware metal parts.
Another is tailored metal enterprise of quality sand castings, investment castings, lost foam castings, hot forgings, cold forgings, stampings, machined parts, injectionmolded plastics parts, etc.
19. Which type of equipments do you have?
Forging friction push 160Ton, 300Ton, 630Ton, 1200Ton
Casting CZPT of 200kg, 500kg,1000kgs, 2000kgs
Push of 63ton, 120tons
CNC Machining middle
CNC Vertical Lathe
CNC Lathe heart
Uninteresting equipment
Drilling equipment
US $0.968 / Piece | |
100 Pieces (Min. Order) |
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Application: | Motor, Electric Cars, Motorcycle, Industry |
---|---|
Layout: | Three-Ring |
Hardness: | Hardened Tooth Surface |
Type: | Worm and Wormwheel |
Original: | China |
Shipping Port: | Qingdao, China |
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Samples: |
US$ 20/Piece
1 Piece(Min.Order) |
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###
Customization: |
Available
|
---|
###
Shape: | Spur | Place of Origin: | Qingdao , China (Mainland) | Model Number: | BG0028 |
Brand Name: | AT | Material: | Steel | Product Type: | Non-Standard Product / Customize Product |
Application Materials: | Iron, Steel, Brass, Copper, Aluminum and Stainless Steel | Machining Process: | Gear Hobbing, Shaping, Shaving, Grinding and CNC Machining | Surface Finish: | Anti-rust Treatment, Heat Treatment, Polishing and Coating Treatment |
Surface Hardness: | HRC 28~32, HRC 40~44, HRC 58~62 | Rust Protection Time: | 2 Years Maximun | Tooth Profile Precision: | GB 5~8 level (AGMA 10~13 level) |
Applicable Standard: | GB / ISO / DIN / JIS / AGMA | Quoted Condition: | 2D / 3D Drawing / Sample | Quality Guarantee: | 1 Year |
###
Packaging Details: | Anti-rust Paper, Small Box and Carton |
Delivery Detail: | 20 ~ 30 days |
###
Material | Carbon Steel | SAE1020, SAE1045, Cr12, 40Cr, Y15Pb, 1214L…… |
Alloy Steel | 20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5…… | |
Brass/Bronze | HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40…… | |
Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
|
Modules | 1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5……8.0 | |
Tolerance Control | Outer Diameter | ±0.005 mm |
Length Dimension | ±0.05 mm | |
Teeth Accuracy | DIN Class 4, ISO/GB Class 4, AGMA Class 13, JIS Class 0 | |
Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… | |
Surface Treatment | Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating…… | |
Standard | European, American or Britain Standard |
US $0.968 / Piece | |
100 Pieces (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Industry |
---|---|
Layout: | Three-Ring |
Hardness: | Hardened Tooth Surface |
Type: | Worm and Wormwheel |
Original: | China |
Shipping Port: | Qingdao, China |
###
Samples: |
US$ 20/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Shape: | Spur | Place of Origin: | Qingdao , China (Mainland) | Model Number: | BG0028 |
Brand Name: | AT | Material: | Steel | Product Type: | Non-Standard Product / Customize Product |
Application Materials: | Iron, Steel, Brass, Copper, Aluminum and Stainless Steel | Machining Process: | Gear Hobbing, Shaping, Shaving, Grinding and CNC Machining | Surface Finish: | Anti-rust Treatment, Heat Treatment, Polishing and Coating Treatment |
Surface Hardness: | HRC 28~32, HRC 40~44, HRC 58~62 | Rust Protection Time: | 2 Years Maximun | Tooth Profile Precision: | GB 5~8 level (AGMA 10~13 level) |
Applicable Standard: | GB / ISO / DIN / JIS / AGMA | Quoted Condition: | 2D / 3D Drawing / Sample | Quality Guarantee: | 1 Year |
###
Packaging Details: | Anti-rust Paper, Small Box and Carton |
Delivery Detail: | 20 ~ 30 days |
###
Material | Carbon Steel | SAE1020, SAE1045, Cr12, 40Cr, Y15Pb, 1214L…… |
Alloy Steel | 20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5…… | |
Brass/Bronze | HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40…… | |
Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
|
Modules | 1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5……8.0 | |
Tolerance Control | Outer Diameter | ±0.005 mm |
Length Dimension | ±0.05 mm | |
Teeth Accuracy | DIN Class 4, ISO/GB Class 4, AGMA Class 13, JIS Class 0 | |
Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… | |
Surface Treatment | Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating…… | |
Standard | European, American or Britain Standard |
Types of Vehicle Gearboxes
In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
planetary gearbox
A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.
Straight bevel helical gearbox
The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
Coaxial helical gearbox
The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox
Skew bevel helical gearbox
A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
Extruder helical gearbox
An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.
editor by czh 2022-11-29